Rigid BoxesCustom Packaging
Give your luxury products the presentation they deserve with premium custom Rigid Boxes. Built from thick 2mm chipboard and wrapped in high-quality paper, these setup boxes deliver superior structural integrity and unboxing appeal. Start creating your custom rigid packaging today to protect your products and build brand value.
Key Features & Benefits
Everything you need for premium custom packaging.
Superior Structural Integrity
Built from dense 2mm to 3mm chipboard to protect fragile, high-value items. This thick construction prevents crushing and keeps your products safe during transit and retail display.
Premium Unboxing Presentation
Create an immediate impression of value with perfectly crisp 90-degree V-grooved corners. The tight paper wrap and solid feel give your customers a memorable first interaction with your brand.
Custom Interior Inserts
Hold your products perfectly in place with custom-molded EVA foam or velvet-flocked trays. These precise inserts prevent movement and present your items exactly as intended.
Advanced Surface Finishes
Apply soft-touch lamination, metallic hot foil stamping, or spot UV varnish to the outer paper wrap. These tactile finishes make your packaging feel as premium as the product inside.
Thick chipboard wrapped in printed paper. The gold standard for luxury packaging. Fully bespoke.
Custom Rigid Boxes
Separate lid and base. The classic luxury box format for apparel, electronics, and corporate gifts.
Two-Piece Rigid Boxes
Rigid boxes with hidden magnets for a satisfying snap-shut close. Reusable, elegant, premium.
Magnetic Closure Boxes
Single-piece rigid boxes with attached lids. Opens smoothly with no separate lid to lose.
Hinged Lid Rigid Boxes
Slide-out rigid drawer boxes. Popular for jewelry, watches, chocolates, and tech accessories.
Drawer Boxes
Two-part rigid boxes with a raised collar and separate lid. The classic structure for spirits and perfume.
Shoulder Neck Boxes
Ships flat, assembles in seconds, looks like a solid rigid box. Saves up to 70% on freight.
Collapsible Rigid Boxes
Opens like a book with a magnetic flap. Popular for chocolate assortments and corporate gift sets.
Book-Style Rigid Boxes
Available Rigid Box Formats
Premium rigid structures crafted for luxury packaging and high-end presentations.
Telescopic (Base and Lid)
A classic two-piece box where the lid fully or partially covers the base. Best for smartphones, jewelry, and luxury board games.
Magnetic Closure (Book Style)
Features a hinged lid with hidden magnetic snaps built into the rim, opening like a book. Best for luxury cosmetics and influencer PR kits.
Shoulder/Neck Box
The base and lid are separated by a protruding inner tray to create a visible color-contrast gap. Best for high-end fragrances and gourmet confections.
Drawer (Slipcase) Box
A matchbox-style sliding rigid tray nested securely inside a custom rigid sleeve. Best for small electronics and fine jewelry.
Collapsible Rigid Box
Folds flat for shipping but assembles quickly into a rigid structure with hidden adhesive strips or magnets. Best for e-commerce brands needing space-saving storage.
Clamshell Box
A one-piece box securely attached at the base that opens upward like a shell. Best for media kits, luxury stationery, and corporate welcome kits.
Specifications
Detailed technical information for informed decisions.
Core Materials & Wraps
- Standard Chipboard Core1.5mm (60pt)
- Heavy Duty Core2.0mm to 3.0mm (80pt to 120pt)
- Standard Paper Wrap157gsm C2S Art Paper
- Specialty Paper Wrap130gsm Textured or 120gsm Kraft
Standard Dimensions
- Small Jewelry Box4 x 4 x 2 inches
- Cosmetic Compact6 x 6 x 3 inches
- Apparel/Gift Box12 x 9 x 4 inches
- Wine/Spirit Box13.5 x 4.5 x 4.5 inches
Finishes & Add-ons
- Exterior LaminationsMatte, Gloss, Soft-Touch (Velvet)
- Metallic AccentsHot Foil Stamping (Gold, Silver, Copper)
- Texture EmbellishmentsBlind Embossing, Raised Spot UV
- Interior InsertsDie-Cut EVA Foam, Velvet-Flocked Trays
Built With Quality
Detailed view of the materials we use.
2.0mm (80pt) Heavy Chipboard
The industry standard for premium rigid packaging, providing excellent durability and a solid, unbending feel. Best for cosmetics, mid-sized electronics, and high-end retail gifts.
3.0mm (120pt) Extra Thick Chipboard
Delivers maximum structural strength and weight for heavy or ultra-luxury items. Ideal for premium liquor bottles, large footwear, and high-value collector sets.
157gsm C2S Art Paper Wrap
A smooth, coated paper that wraps cleanly around sharp chipboard corners without tearing. Serves as the perfect canvas for vibrant, high-resolution full-color offset printing.
130gsm Textured Specialty Paper
Features a built-in tactile surface like linen or woodgrain before any printing is applied. Gives minimalist designs a sophisticated, high-end feel without relying on complex graphics.
Soft-Touch Velvet Paper Wrap
Pre-coated paper that feels like suede or soft velvet to the touch. Absorbs light beautifully and contrasts perfectly with highly reflective metallic foil stamping.
100% Recycled Chipboard Core
Made entirely from post-consumer waste to reduce environmental impact. Functions exactly like standard chipboard, keeping your packaging strong while supporting your sustainability goals.
FSC-Certified Kraft Paper Wrap
Unbleached, naturally brown wrapping paper sourced from responsibly managed forests. Provides an earthy, organic look perfect for natural skincare and artisanal food brands.
Woven Linen Fabric Wrap
Replaces standard paper with actual woven fabric glued smoothly over the rigid chipboard. Creates an ultra-premium, durable exterior commonly used for luxury jewelry and keepsake boxes.
Printing & Finishing
Premium print methods and finishing options to make your packaging stand out.
Offset Lithography
Provides the highest quality full-color printing for complex artwork and photographic designs. Best for large volume runs requiring exact Pantone color matching.
Digital Printing
Offers quick turnaround times for low-volume orders or variable data printing. Works perfectly for prototyping or limited edition custom rigid boxes.
Screen Printing
Applies thick, vibrant layers of ink directly to the paper wrap. Excellent for bold, single-color designs on dark or textured specialty papers.
Hot Foil Stamping
Presses metallic foil into the paper using a heated die to create a highly reflective surface. Ideal for luxury logos and premium typography accents.
Spot UV Varnish
Applies a clear, glossy coating to specific areas of the printed design. Creates a striking contrast against matte or soft-touch laminated backgrounds.
Raised (3D) Spot UV
Adds physical height to the high-gloss varnish for a tactile, raised effect. Gives logos and patterns a premium feel that customers can touch.
Blind Embossing
Pushes the wrapping paper up from underneath to create a raised, ink-free design. Adds subtle, sophisticated texture to minimalist packaging.
White Ink Printing
Prints an opaque white layer onto dark or natural Kraft paper substrates. Ensures vibrant colors pop effectively without getting lost in the dark background.
Unlimited Customization
Every inch of your packaging can be customized to match your brand.
Custom Molded EVA Foam Inserts
High-density foam cut perfectly to the shape of your product. Prevents delicate items from shifting during transit and presents them cleanly upon opening.
Hidden Magnetic Closures
Concealed magnets built directly into the chipboard rim and lid flap. Provides a satisfying snap shut and keeps book-style rigid boxes securely closed without external hardware.
Ribbon Pulls and Ties
Grosgrain or satin ribbons integrated into the base tray or slipcase. Helps customers easily pull open tight-fitting drawers or lift heavy products out of deep box bases.
Velvet-Flocked Trays
A soft, fuzzy velvet layer applied over foam or molded plastic inserts. Adds a luxurious visual and tactile element specifically suited for jewelry, watches, and perfumes.
V-Grooved 90-Degree Corners
A specialized cutting technique that removes a V-shaped notch from the chipboard before folding. Creates incredibly sharp, precise edges rather than rounded, bulky corners.
Custom Die-Cut Windows
Precise openings cut through the thick chipboard lid and backed with clear PET film. Allows customers to see the premium product inside without opening the sealed retail box.
From Idea to Impact
Get your custom packaging in 4 easy steps.
Determine Structure and Sizing
Provide your product dimensions and select your preferred rigid box style. We calculate the exact chipboard thickness and insert tolerances needed to protect your items.
Apply Artwork to the Wrapping Template
Download our custom dieline template and apply your graphics to the exterior wrap and interior lining. Submit your files for our technical team to review the bleed and turned-edge margins.
Test a Physical Prototype
Order a fully printed or structural unprinted sample to test the unboxing experience. Verify the friction fit of the lid and the accuracy of the inner foam insert before bulk production.
Start Bulk Manufacturing
Approve your final proof so we can begin the automated V-grooving and paper wrapping process. We then pack your finished rigid boxes securely and ship them directly to your facility.
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Frequently Asked Questions
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Rigid Boxes
Custom Rigid Boxes
Thick chipboard wrapped in printed paper. The gold standard for luxury packaging. Fully bespoke.
Rigid Boxes
Two-Piece Rigid Boxes
Separate lid and base. The classic luxury box format for apparel, electronics, and corporate gifts.
Rigid Boxes
Magnetic Closure Boxes
Rigid boxes with hidden magnets for a satisfying snap-shut close. Reusable, elegant, premium.
Rigid Boxes
Hinged Lid Rigid Boxes
Single-piece rigid boxes with attached lids. Opens smoothly with no separate lid to lose.
Rigid Boxes
Drawer Boxes
Slide-out rigid drawer boxes. Popular for jewelry, watches, chocolates, and tech accessories.
Rigid Boxes
Shoulder Neck Boxes
Two-part rigid boxes with a raised collar and separate lid. The classic structure for spirits and perfume.
Rigid Boxes
Collapsible Rigid Boxes
Ships flat, assembles in seconds, looks like a solid rigid box. Saves up to 70% on freight.
Rigid Boxes
Book-Style Rigid Boxes
Opens like a book with a magnetic flap. Popular for chocolate assortments and corporate gift sets.